Condition Monitoring Services
Predict. Prevent. Protect
OVERVIEW
Condition Monitoring Services
At AIIPL, we believe that “prevention is better than downtime.” Our Condition Monitoring Services are designed to help industries detect faults before failure, reduce unplanned shutdowns, optimize performance and extend the lifespan of critical assets.
Just like a doctor uses health checks to diagnose early symptoms in the human body, we use advanced monitoring techniques to assess the health of machines — allowing our clients to take timely, data-driven maintenance decisions that save time, money and energy.
What is Condition Monitoring?
Condition monitoring is the practice of measuring and analyzing key parameters such as vibration, temperature, pressure, current, oil quality and sound to assess the condition and performance of machines like:
- Pumps & Motors
- Gearboxes & Compressors
- Hydraulic & Pneumatic Systems
- Electrical Panels & Control Systems
- Rotating & Static Industrial Equipment
By continuously or periodically tracking these signals, we help you
- Prevent unexpected breakdowns
- Reduce maintenance costs
- Extend machine life
- Improve safety & energy efficiency
Our Core Monitoring Techniques
Vibration Analysis
One of the most powerful predictive tools for rotating machinery:
• Detects faults like misalignment, imbalance, bearing wear, looseness, gear defects, etc.
• Helps avoid catastrophic failures
• Enhances safety, reliability and uptime
We offer:
• AI-assisted Vibration Analysis (powered by our partner – Viking Analytics, Sweden)
• Online Remote Vibration Monitoring
AI-Driven Predictive Maintenance (MultiViz Platform)
Through our partnership with Viking Analytics (Sweden), we offer AI-powered vibration analysis using the MultiViz platform:
• Integrates data from multiple sensor brands
• Prioritizes machines based on risk level
• Automatically detects operational modes
• Provides root-cause analysis & automatic alarms
• Eliminates the need to manually set thresholds
• Ideal for large plants with 100s or 1000s of machines
Ultrasound Inspection
• Detects bearing faults even in very slow-speed applications
• Identifies lack of lubrication & over-lubrication
• Enables early intervention before major failure
Applications include:
• Mechanical inspection
• Electrical discharge detection
• Steam trap & valve inspection
• Leak detection in compressed air systems
Infrared Thermography
• Identifies hotspots in electrical systems, panels, motors & cables
• Prevents electrical fires & insulation breakdowns
• Useful for preventive maintenance of switchgear, MCCs & transformers
In-situ Dynamic Balancing
• Balances rotating machinery on-site without dismantling
• Reduces vibration, wear and energy loss
• Improves efficiency & lifespan of equipment
Laser Shaft Alignment
• High-precision alignment of coupled machines
• Minimizes vibration, bearing wear & power loss
• Extends life of motors, pumps & couplings
Motor Current Signature Analysis (MCSA)
• Detects rotor bar faults, eccentricity & winding issues
• Ideal for motors in continuous-duty critical applications
Oil Analysis
• Checks lubricant health, contamination & metal wear
• Predicts internal component wear & oil degradation
• Helps optimize oil change intervals
Key Benefits of AIIPL Condition Monitoring Services
- Reduce unplanned shutdowns & costly downtime
- Reduce unplanned shutdowns & costly downtime
- Full visibility of equipment health
- Detect problems early & act proactively
- Save energy & reduce spare parts consumption
- Extend asset life & optimize maintenance budgets
- Reduce unplanned shutdowns & costly downtime
Key Benefits of AIIPL Condition Monitoring Services
- Reduce unplanned shutdowns & costly downtime
- Detect problems early & act proactively
- Improve equipment reliability & plant safety
- Save energy & reduce spare parts consumption
- Extend asset life & optimize maintenance budgets
- Full visibility of equipment health
- Faster troubleshooting & better decision-making
Key Benefits of AIIPL Condition Monitoring Services
- Reduce unplanned shutdowns & costly downtime
- Detect problems early & act proactively
- Improve equipment reliability & plant safety
- Save energy & reduce spare parts consumption
- Extend asset life & optimize maintenance budgets
- Full visibility of equipment health
- Faster troubleshooting & better decision-making
Industries We Serve
Delivery Models
Periodic On-Site Condition Monitoring Services
24×7 Remote Monitoring via AI Platforms
Customizable Condition Monitoring Programs
Detailed Health Reports & Action Plans
Training & Awareness Programs for In-house Teams
Why Us?
Why Choose AIIPL?
- 15+ years of industrial maintenance experience
- Certified engineers & trained analysts
- AI-powered monitoring tools & modern diagnostic equipment
- Global technology partners (Viking Analytics, Sweden)
- Proven results across India & Middle East
At AIIPL, our Condition Monitoring Services give you the power to predict, prevent and protect. With our combination of field expertise, cutting-edge tools and AI-driven insights, we help you keep your assets healthy — so your operations run smoothly, efficiently and safely.