CONDITION MONITORING SERVICE

Comprehensive condition analysis services

Prompt resolution and expert support

The object of ‘Condition Monitoring Services’ is to reduce the unplanned shutdown and speed loss, extend machine life and to find the root cause of failure in your machine, reducing overall bearing and spare parts consumption. With your collaboration, we will move your company to the most efficient area of Predictive Maintenance using state of the art equipment, software and our trained experts.

AIIPL is a global leader in machinery diagnosis and your most responsive service provider of predictive maintenance analytical services and products that align with customers’ high standards for reliability, availability and uptime.

AIIPL On-site Integrated Reliability Maintenance & Condition monitoring Services utilizes advanced & latest technology to identify the faults at early stage and deploys expert analysts to pin point the causes of the faults and advises corrections to bring the Reliability in to Maintenance.

AIIPL flexible deployment models, proven diagnostic instruments and software and unmatched analytical expertise to deliver sustainable, scalable and cost-effective condition-based maintenance programs. The company’s offerings enable customers to implement comprehensive, predictive maintenance programs that ensure asset availability and maximize productivity and reduce total maintenance cost.

AIIPL is covering below part of Condition Monitoring Services.

  • Vibration Analysis
  • Thermography
  • Ultrasound Analysis
  • Field Balancing
  • Laser Alignment
  • Motor Current Analysis
  • Oil Analysis
  • 24*7 Consultancy Services

Benefits of our Condition Monitoring Services Include:

  • Reduce Unplanned Shutdown
  • Extend Machine Life
  • Right Maintenance Decision at Right Time
  • Improve the Safety & Reliability of the Machine
  • Energy Saving
  • Visibility of equipment condition
  • Proactive trouble shooting
  • Fast reaction & Reduced downtime

Cloud Based /remote monitoring

services and diagnostics center

Condition monitoring no longer needs to be restricted to highly skilled, experienced engineers. With the advent of cloud-based CM systems, users can now share data with experts via the cloud, enabling improved fault diagnosis, faster reaction times and reduced machine downtime.


Benefits of our Condition Monitoring Services Include:

  • Reduce Unplanned Shutdown
  • Reduce Energy Consumption
  • Reduce schedule and un schedule downtime
  • Extend Machine Life
  • Right Maintenance Decision at Right Time
  • Improve the Safety & Reliability of the Machine
  • Energy Saving

Technologies for using Condition Monitoring

Vibration Analysis

Determines the rotating machinery health condition under various operating conditions by evaluating mechanical vibration. A change in vibration amplitude at specific frequencies can indicate a change in machine health condition.

Thermography

By detecting high-resistance connections and repairing them, the likelihood of a breakdown of the electrical wires and related components will be reduced.. Electrical infrastructure be regularly maintained and tested to ensure compliance with safety guidelines.

Ultrasound Analysis

Ultrasound provides an early warning sign of bearing failure, detects lack of lubrication and over lubrication problems such as Ultrasonic Leak Detection, Ultrasonic Tightness Testing, Steam Trap & Valve Inspection, Bearing Monitoring & Lubrication, Detection of Partial Discharges

Field Balancing

Dynamic and In-suite balancing of rotor or any other rotating machines in the process Industries. One of top advantage of regular field balancing test is Costly and time-consuming disassembly to transport the rotor to a balancing machine is eliminated.

Oil Analysis


• The concept of analysing an oil sample from a machine or component is identical to that of taking a blood sample from a person, the results determine the health status of the unit. Our experienced diagnostic team then recommends how to rectify any abnormal findings.
• Our programme analyses for wear, contamination levels and oil condition in any oil-wetted compartment or oil filter found in equipment ranging from earthmoving units, transport fleets and processing plants to ships and aircraft.

Types of oil analysis

• Automotive : For use on mobile equipment such as earthmoving machines, trucks, buses, light vehicles and generators.
• Industrial : For use on industrial gearboxes, hydraulics, compressors, pumps, turbines, bearing compartments, recirculation systems and refrigeration and air-conditioning compressors.
• Marine : For use on engines, generators, hydraulics, gearboxes and other onboard equipment.
• Aircraft : Various kits are available for piston and turbine engines as well as hydraulic systems and helicopter rotor gearboxes

The concept is simple

Customer need to purchase our oil sampling kit, take the sample and return it to our office or we collect samples from your office. We will analyse your sample, the results are then interpreted by our Diagnosticians who will make a recommendation and send you a report on their findings. We offers quality sampling products designed to enhance your preventative maintenance program.

We provide our clients the reliable information they need to make knowledgeable decisions that maximize equipment reliability and reduce operating costs.